OBD SCAN ✸ PAINT GAUGE ✸ TYRE CHECK ✸ BATTERY TESTER ✸ AC CHECK ✸ 155+ CHECK POINTS ✸
Free Master Automotive Guide

Free 155-Point New Car PDI Checklist
India's Complete Inspection Guide

Never take delivery of a new car without a rigorous Pre-Delivery Inspection. Up to 7% of new vehicles suffer transit damage, dealership repaint, odometer tampering, or manufacturing defects. Use our professional 155+ checkpoint guide before RTO registration.

155+ Checkpoints
OBD2 Scanner Diagnostic
Paint Thickness Gauge
Printable Checklist
30+ Metro Cities
Filter Checklist:
1

Phase 1: Exterior Body Panels & Paintwork

35 Critical Checks Under Natural Sunlight
35 Checkpoints
Electronic Paint Thickness Gauge Scan all metal panels (bonnet, fenders, doors, pillars, boot, roof). Reading must be 85–135 microns. Over 180 microns indicates dealership repaint. CRITICAL
Panel Gap Uniformity & Symmetry Inspect bonnet-to-fender, bumper-to-headlight, and door shut gaps on both left and right sides. Inconsistent gaps signify body misalignment. CRITICAL
Window Glass Manufacturing Date Codes Verify that glass date codes across all 6/8 windows match. A mismatch indicates glass replacement after transit breakage. CRITICAL
Bumper Locks & Underbody Clips Press gently around bumper joints and fog light bezels to ensure all plastic clips and retention screws are fully secured. STANDARD
Headlight & Taillight Condensation Look inside lamp clusters for moisture droplets, cracked seals, or scratches caused during yard storage. STANDARD
Door Hinge Bolts & Factory Paint Marks Inspect door hinge bolts for chipped paint or wrench marks, which indicate doors were removed for repairs. CRITICAL
Roof & Panoramic Sunroof Frame Check roof panel for hail damage or transport strap dents. Verify silicone weatherstrip sealant is pliable and crack-free. STANDARD
Door Ding & Transportation Scratches View vehicle profile from 45-degree angle in sunlight to spot subtle side-door dings from truck loading ramps. STANDARD
2

Phase 2: Engine Bay, Mechanicals & Fluids

28 Precision Mechanical & Electrical Connection Checks
28 Checkpoints
Engine Oil Level & Viscosity Pull oil dipstick: oil should be golden/amber clear and between MAX and MIN marks. No burnt or milky smell. CRITICAL
Coolant & Brake Fluid Reservoirs Coolant must be at correct cold-level mark without suspended rust particles. Brake reservoir cap sealed tightly. STANDARD
12V Starter Battery Manufacturing Date Read etched week and year on 12V battery top. Terminal clamps must be corrosion-free with petroleum jelly applied. CRITICAL
Rodent Chewing & Wiring Harness Audit Inspect wire looms, ECU couplers, and bonnet sound deadening pad for bite marks or nest remnants from yard exposure. CRITICAL
Bonnet Strut Towers & Apron Seam Sealers Verify factory robotic seam sealant on suspension turrets is untouched with zero hammer marks or re-welding. CRITICAL
Belt Tension & Alternator Pulley Check serpentine accessory belt for proper deflection, no fraying, and smooth bearing spin with no high-pitch squeals. STANDARD
3

Phase 3: Tyres, Underbody & Running Gear

24 Underbody & Ground Contact Checks
24 Checkpoints
Tyre DOT Code Matching (Week & Year) Inspect all 4 road tyres + spare wheel. The 4-digit DOT stamp (e.g. 4225 = 42nd week of 2025) must closely align with vehicle assembly month. CRITICAL
Alloy Wheel Rim Scratches & Kerb Rash Check outer rim lip for transit strap cuts, scrape marks, or chipped diamond-cut clear coat. STANDARD
Suspension Struts & Damper Fluid Leaks Run finger along shock absorber piston shafts. Ensure zero hydraulic oil leakage or blown dust boots. CRITICAL
Underbody Scrapes & Anti-Rust Coating Inspect floor pan, subframe crossmembers, and catalytic converter for impact scrape marks from trailer ramps. CRITICAL
Spare Wheel, Jack & Emergency Toolkit Open boot floorboard: verify scissor jack, wheel lug wrench, tow eye hook, reflector warning triangle, and tyre inflator. STANDARD
4

Phase 4: Interior Cabin, Odometer & Upholstery

26 Interior Comfort & Condition Verification Checks
26 Checkpoints
Odometer Verification (< 100 KM) Odometer should strictly read between 15 km and 60 km. If reading exceeds 100 km, demand written explanation from showroom. CRITICAL
Upholstery Stains, Tears & Stitching Inspect all seats, headrests, and armrests for dirt marks, cigarette burns, or loose contrast stitching. STANDARD
Seatbelt Retractor & Buckle Lock Fasten and pull sharply on all 5 three-point seatbelts to confirm emergency inertia reel locking action. CRITICAL
Damp Carpet & Flood Inundation Smell Press palm deep into floor carpeting beneath front and rear foot mats. Check for moisture, mildew, or rusted seat rails. CRITICAL
Dashboard Assembly & Trim Fitment Check glovebox damping, AC vent louver direction toggles, and console fitment for rattles or loose clips. STANDARD
5

Phase 5: Electrical Systems, Infotainment & Climate

27 High-Tech Diagnostic & Convenience Circuit Checks
27 Checkpoints
OBD2 Diagnostic Computer Scan Plug scanner into diagnostic port. Check ECU, TCU, ABS, and BCM modules for Diagnostic Trouble Codes (DTCs). CRITICAL
Air Conditioning Chilling & Heater Core Test AC on lowest temperature setting for 5 minutes. Measure vent temperature drop and test climate blower speeds. STANDARD
Touchscreen, Wireless CarPlay & Android Auto Pair smartphone: test touch response latency, Bluetooth call clarity, steering wheel track controls, and all speakers. STANDARD
Power Windows One-Touch & Anti-Pinch Cycle each window from driver console and local doors. Check auto up/down speed and anti-pinch safety bounce-back. STANDARD
Panoramic Sunroof / Moonroof Drain Flow Open, tilt, and close motorized sunroof curtain and glass panel. Listen for motor groans or track misalignment. CRITICAL
360-Degree Camera & Reverse Guidelines Engage reverse gear: inspect rear camera angle clarity, dynamic steering guidelines, and proximity parking beep cadence. STANDARD
6

Phase 6: Paperwork, VIN Decoding & Legal Delivery Rights

15 Mandatory Legal & RTO Verification Points
15 Checkpoints
17-Digit VIN Physical Stamping Match Locate physical chassis VIN etched under driver seat or windshield corner. Verify character-by-character against invoice. CRITICAL
Engine Number Stamping Match Check stamped engine block alphanumeric code matches Form 22 and vehicle delivery challan. CRITICAL
Form 22 (Roadworthiness Certificate) Obtain Form 22 issued by vehicle manufacturer detailing emission standards (BS6 Stage 2 OBD) and vehicle manufacturing date. CRITICAL
Two Operational Smart Remote Keys Both smart key fobs must be handed over with key tag number plate. Verify remote lock, unlock, and boot release on both. STANDARD
Insurance Policy with Zero-Dep Cover Ensure policy start time is valid from moment of delivery, chassis/engine numbers are 100% correct, and add-ons are included. CRITICAL

Worried About Missing Hidden Flaws in Showroom Lighting?

Dealership yards are busy, dimly lit, and delivery handovers are rushed. Let an experienced Metro Car PDI automobile engineer inspect your vehicle with digital paint thickness gauge and OBD scanner before you sign the RTO registration.